There's nothing more stressful than a compressor that can't build pressure right when you need it most. In manufacturing and construction companies, air compressors are necessary to keep equipment running and productivity on schedule. However, once a compressor stops building pressure, work comes to a screeching halt, leading to delays, missed deadlines, and other costly issues, even equipment damage. Whether it is a small leak or a broken valve, a quick diagnosis and repair right away will keep operations running smoothly.
In this article, we'll walk you through the most common reasons why air compressors can't generate pressure, along with the steps that can be taken to fix them. Additionally, we'll discuss why regular servicing of your air compressor is one surefire way to avoid many of these issues and keep your machine running at maximum efficiency. With this, you'll increase your chances of overcoming pressure issues and getting back to work sooner rather than later.
Reason Why Air Compressor Won't Build Pressure
There can be any number of reasons for an air compressor not to build pressure-from simple air leaks to the most complicated mechanical reasons. Knowing such common causes can help in diagnosing the problem and ensure effective repair of the air compressor.
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Air Leaks in the System
The most common reason an air compressor will not build pressure is an air leak. If your system has a breach anywhere in it, the air produced will not be able to remain contained and therefore will not build pressure-or at least very minimal. Check for leaks by listening for hissing sounds around fittings, hoses, and seals. Use a soapy water solution to help detect leaks. Spray it onto connections and watch for bubbles, which are escaping air.
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Faulty Intake or Discharge Valves
Compressed air has to pass through an intake and then a discharge valve to maintain flow in the air tank. If either of these fails, air could not get pressurised inside the compressor. This failure could be because clogs are present in the valves, or the parts are damaged from extensive use. Usually, replacement of the valve or removal of the obstructions sorts out the problem.
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Pressure Switch Issues
The pressure levels are governed by a pressure switch that instructs the compressor when it should turn on or off. An early shutoff is indicated by a faulty pressure switch, believing that the set pressure is attained when it is not. The switch should be tested for electrical continuity using a multimeter to see if it is functioning correctly; otherwise, it might need to be replaced.
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Damaged Gaskets and Seals
Gaskets and seals contain air by preventing it from escaping between compressor components. These may show signs of wear after some time as the air starts leaking and as a result reduces the ability of the compressor to build pressure. Gaskets and seals should be periodically inspected and replaced whenever wear is observed.
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Blocked Air Filter
One can only imagine how much an air filter covered in dust and debris would reduce the passage of air, subsequently not allowing the compressor to work at full capacity. Usually, the fix to this is pretty simple: regular cleaning or replacing the air filter. This surely can avoid such pressure from building up within the tank. A clogged filter might also lead to increased strain on the working compressor, possibly resulting in overheating.
How to Fix An Air Compressor Not Building Pressure
Once you understand the possible causes that contribute to a pressure problem, you can take practical steps to eliminate the problem. Here are some troubleshooting steps and some repair tips you should consider:
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Check for and Repair Air Leaks
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Check the whole air compressor set up for leaks, focusing your attention at the joints, hoses, and connectors.
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Loose connections should, therefore, be tightened, while damaged hoses must be replaced to avoid air from escaping.
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Wrap Teflon tape around threaded joints as a seal against small openings that could admit air.
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Check for and Replace Faulty Valves
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To check the valves, unplug the compressor from its power source, then take away the covers of the valves.
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Inspect for dirt, debris or other types of damage which could hamper the intake and discharge valves from operating properly. If debris is found, clean the valves carefully.
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Replace worn-out or broken valves with their compatible replacements for a proper seal to take place, along with building up pressure.
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Calibrate or Replace the Pressure Switch
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Assure that pressure switch settings are appropriate for the operating levels recommended by the compressor. Incorrect settings result in incorrect pressure regulation.
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Test the switch using a multimeter. If bad, refer to your service provider or air compressor manual for specific details regarding a new pressure switch installation.
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Replace Worn Gaskets and Seals
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Eliminate the broken gaskets or seals and replace them with equivalent parts according to the manufacturer's specifications.
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The installation of the new gaskets and seals must be proper so that in future they wouldn't have air leakage.
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Cleaning/Replacement of Air Filter
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Dust, dirt along with other impurities has to be looked for regularly in the air filter.
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Clean the filter by light tapping of debris or using a low-pressure air hose. If it is too dirty-looking, or even damaged, then replace it with a new one for better airflow.
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Check the Unloader Valve
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The unloader valve works to relieve air pressure from the tank when the compressor shuts off. If it gets clogged or damaged, then pressure building may well be affected.
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Check the unloader valve for wear. f it is broken, it may need to be replaced for the compressor to work normally.
Tips for Preventative Maintenance to Help Avoid Pressure Problems
Because of this, regular air compressor maintenance can go a long way in reducing the risk associated with pressure issues. This can be considered under effective maintenance in the following ways:
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Schedule Regular Inspections: Periodically examine the compressor hoses, valves, filters, and pressure switch.
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Replace Worn Parts: Immediately replace worn parts in order to avoid possible breakdowns.
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Watch Out for the Tank Condition: Drain moisture from the compressor tank regularly to help prevent rust and corrosion.
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Keep the Compressor in a Clean Environment: Compressors are prone to easy clogged filters and valves due to dust and debris; hence, operate the compressor in a clean, dry area whenever possible.
How to Reduce Pressure on an Air Compressor — and When to Call a Professional
In some cases, you may need to adjust the pressure setting of an air compressor to suit the needs of a particular appliance or improve energy efficiency. To reduce the pressure on the air compressor, look for the pressure regulator knob, which is usually found on most units. Turning this knob allows you to lower the output pressure to the desired level. However, setting the pressure too low can reduce the performance of tools that require higher pressure, so it's important to find the right balance.
If your compressor is experiencing continuing pressure problems, or if adjustments simply aren't resolving the issue, then it's a good idea to contact All Air Compressor's professional service team. As professionals in air compressor service, repair, and maintenance, our technicians are well-trained in diagnosing and sorting out a wide range of issues in compressors. Our technicians have been trained to diagnose and resolve nearly any compressor-related issues. Regular professional service also extends the life of your compressor and minimises downtown so you don't have to deal with unexpected costs. You can have your equipment running at peak performance. Count on All Air Compressor for reliable expert support in keeping your operation moving with ease and efficiency.